Preview

EURASIAN INTEGRATION: economics, law, politics

Advanced search

Implementation of Lean Manufacturing Methods in Russian Companies

https://doi.org/10.22394/2073-2929-2022-04-55-67

Abstract

Implementation  of  lean manufacturing  methods is  widespread  globally. These methods have demonstrated high potential of implementation and gained popularity in many developed, developing and transition economies. Despite the popularity, so far there are few empirical research devoted to the implementation of lean manufacturing in Russia, and this paper partially fills this gap.

Aim. The main purpose of the paper is to analyze the spread of lean manufacturing methods, find out the most frequently used practices, describe the industry affiliation of companies and identify problems and obstacles in the implementation of lean manufacturing methods and techniques.

Tasks. To achieve the objectives, the quantitative empirical study was conducted on the base of open secondary sources.

Methods. The information about the lean projects of 201 companies of different industries was gathered. The data was processed, coded and analyzed.

Results. Among findings, we identified that 5S and VSM were the most implementing practices, most of the companies were practicing 3 to 7 lean practices at the same time. Low employee engagement, unfavorable organizational culture and problems of scaling the pilot projects are the most frequent problems in implementing of lean practices.

Conclusions. The introduction of lean manufacturing methods remains one of the main direction of production processes improving and labor productivity increasing on Russian enterprises. The study has limitations inherent to research that are based on secondary sources.

About the Authors

S. A. Smirnov
St. Petersburg State University
Russian Federation

Sergey A. Smirnov - Associate Professor of the Department “Economics of Enterprise, Entrepreneurship and Innovation”, St. Petersburg State University, PhD in Economics.

Saint Petersburg



G. S. Sorokin
St. Petersburg State University
Russian Federation

Gleb S. Sorokin - Graduate Student of St. Petersburg State University.

Saint Petersburg



References

1. Iudina S., Garifullina M., Serikova N. Trends in Development of Corporate Organizational and Managerial Innovations in Russia and the Principles of Lean Production. Mediterranean Journal of Social Sciences [Mediterranean Journal of Social Sciences]. 2015; 6 (3): 492–498. (In Rus.) https://doi.org/10.5901/mjss.2015.v6n3p492

2. Pakhomova J., Suverin R., Skrycyna Y. [et al.] Resource-saving Technologies of Healthcare. The First Experience of “Lean Polyclinics” Work. Proceedings of then VI International scientific and practical conference. 2019. P. 160–164. (In Rus.)

3. Smirnov S., Mochalina E., Ivankova G. [et al.] Application of Industry 4.0 Methods in Russian Industrial Companies: A Qualitative Approach. In: Rocha Á., Adeli H., Reis L., Costanzo S., Orovic I., Moreira F. (eds) Trends and Innovations in Information Systems and Technologies. WorldCIST 2020. Advances in Intelligent Systems and Computing. Vol. 1159. Springer, Cham. https://doi.org/10.1007/978-3-030-45688-7_58

4. Alefari M., Salonitis K. & Xu Y. The Role of Leadership in Implementing Lean Manufacturing. Procedia CIRP. 2017; (63): 756–761. https://doi.org/10.1016/j.procir.2017.03.169

5. Al-Hyari K., Abu Hammour S., Abu Zaid M. [et al.] The Impact of Lean Bundles on Hospital Performance: Does Size Matter? International Journal of Health Care Quality Assurance. 2016; 29 (8): 877–894. https://doi.org/10.1108/IJHCQA-07-2015-0083

6. Babalola O., Ibem E. O. & Ezema I. C. Implementation of Lean Practices in the Construction Industry: A Systematic Review. Building and Environment. 2019; (48): 34–43. https://doi.org/10.1016/j.buildenv.2018.10.051

7. Chakraborty and Leyer M. Developing a Six Sigma Framework: Perspectives from Financial Service Companies. International Journal of Quality & Reliability Management. 2013; 30 (3): 256–279. https://doi.org/10.1108/02656711311299836

8. De Koning H., De Mast J., Does R. [et al.] Generic Lean Six Sigma Project Definitions in Financial Services. Quality Management Journal. 2008; 15 (4): 32–45. https://doi.org/10.1080/10686967.2008.11918203

9. Dumas M., La Rosa M., Mendling J. [et al.] Fundamentals of Business Process Management. 2nd Ed. Springer. 2018.

10. Kaizen Barometer [Electronic resource]. KAIZEN Institute 2021. URL: https://algoritminfo.ru/95-programm-lean-neuspeshny/ (accessed: 25.01.2021).

11. Li S., Fang Y. & Wu X. A Systematic Review of Lean Construction in Mainland China. Journal of Cleaner Production. 2020; 257 (15). https://doi.org/10.1016/j.jclepro.2020.120581

12. Panwar A., Jain R., Rathore A. [et al.]. The Impact of Lean Practices on Operational Performance — an Empirical Investigation of Indian Process Industries. Production Planning & Control. 2017; 29 (2): 158–169. https://doi.org/10.1080/09537287.2017.1397788

13. Pinto M. Junior and J. Mendes. Operational Practices of Lean Manufacturing: Potentiating Environmental Improvements. Journal of Industrial Engineering and Management. 2017; 10 (4): 550. https://doi.org/10.3926/jiem.2268

14. Ramakrishnan V., Jayaprakash J., Elanchezhian C. [et al.] Implementation of Lean Manufacturing in Indian SMEs-A Case Study. Materials Today: Proceedings. 2019; 16: 1244–1250. https://doi.org/10.1016/j.matpr.2019.05.221

15. Salonitis K. & Tsinopoulos C. Drivers and Barriers of Lean Implementation in the Greek Manufacturing Sector. Procedia CIRP. 2016; (57): 189–194. https://doi.org/10.1016/j.procir.2016.11.033

16. Secchi R. & Camuffo A. Lean Implementation Failures: The Role of Organizational Ambidexterity. International Journal of Production Economics. 2019; (210): 145–154. https://doi.org/10.1016/j.ijpe.2019.01.007

17. Shah R., Ward P. Lean Manufacturing: Context, Practice Bundles, and Performance. Journal of Operations Management. 2002; 21 (2): 129–149. https://doi.org/10.1016/S0272-6963(02)00108-0

18. Stimec A., Grima F. The Impact of Implementing Continuous Improvement Upon Stress within a Lean Production Framework. International Journal of Production Research. 2018; 57 (5): 1590–1605. https://doi.org/10.1080/00207543.2018.1494391

19. Terra J., Berssaneti F. Application of Lean Healthcare in Hospital Services: A Review of the Literature (2007 to 2017). Production. 2018; (28). http://dx.doi.org/10.1590/0103-6513.20180009

20. Venkat Jayanth B., Prathap P., Sivaraman P. [et al.] Implementation of Lean Manufacturing in Electronics Industry. Materials Today: Proceedings. 2020; 33: 23–28. https://doi.org/10.1016/j.matpr.2020.02.718


Review

For citations:


Smirnov S.A., Sorokin G.S. Implementation of Lean Manufacturing Methods in Russian Companies. EURASIAN INTEGRATION: economics, law, politics. 2022;(4):55-67. (In Russ.) https://doi.org/10.22394/2073-2929-2022-04-55-67

Views: 565


ISSN 2073-2929 (Print)